Dual-Filter Particulate Respirator

Dual-Filter Particulate Respirator
Product Introduction:
The Dual-Filter Particulate Respirator integrates an elastomeric half-mask facepiece with dual bayonet filter ports designed for replaceable particulate filter cartridges.
Send Inquiry
Description
Technical Parameters

The Dual-Filter Particulate Respirator integrates an elastomeric half-mask facepiece with dual bayonet filter ports designed for replaceable particulate filter cartridges. Fabricated from liquid silicone rubber, the internal seal flange conforms naturally to varied facial contours to maintain air tightness during movement. Twin lateral air channels balance intake across two separate filtration paths to lower breathing resistance, while the central exhalation valve vents warm air outward to prevent moisture collection within the facepiece.

 

Key Features

01/

Twin Bayonet Inhalation Flow: Distributes intake air through two side filter ports, reducing breathing resistance during high-effort work.

02/

Liquid Silicone Sealing Edge: Conforms evenly against facial contours to prevent perimeter air leakage..

03/

Downward Air Discharge: Channels exhaled breath toward the bottom to limit moisture buildup inside the mask.

04/

Four-Point Head Harness: Balances tension across the head and neck to prevent pressure marks during long operations.

05/

Tool-Free Filter Locking: Bayonet engagement allows fast cartridge replacement with a simple quarter-turn twist.

Design & Components

 

Component

Material Specification

Functional Role

Facepiece Seal

Liquid Silicone Rubber

Flexible skin-contact edge forming an airtight seal

Filter Mount

Polypropylene Frame

Dual bayonet structural interface for locking cartridges

Exhalation Valve

Silicone Flap with Polymer Seat

One-way release valve venting moisture and exhaled air

Inhalation Valve

Thin Silicone Disc

Check valve preventing backflow into filter media

Head Harness

Elastic Webbing with Crown Plate

Four-point tension system securing mask placement

 

Technical Specifications

 

Test Parameter

Performance Value

Test Reference Standard

Particulate Filtration

≥ 95%

EN 143 / EN 149 / GB 2626

Inhalation Resistance (30 L/min)

≤ 30 Pa

EN 140 Section 7.10

Inhalation Resistance (95 L/min)

≤ 100 Pa

EN 140 Section 7.10

Exhalation Resistance (160 L/min)

≤ 140 Pa

EN 140 Section 7.10

Total Inward Leakage

< 2%

EN 140 Fit Test Protocol

Mask Weight

105g

Direct Scale Measurement

Operating Temperature

-30°C to +70°C

Climate Chamber Test

 

Applications & Limitations

Recommended Applications

  • Metal Processing: Welding smoke management, metal grinding, thermal cutting, foundry operations.
  • Construction & Mining: Rock drilling, concrete cutting, silica dust exposure, dry aggregate handling.
  • Manufacturing: Chemical powder loading, dry pigment mixing, pharmaceutical ingredient transfer.
  • Wood Working: Timber sanding, sawdust processing, agricultural grain milling.
 

Operational Limitations

  • Do not use in environments where oxygen concentration is below 19.5%.
  • Do not use for protection against airborne gas or toxic vapor unless fitted with chemical combination cartridges.
  • Do not use when facial hair disrupts contact between the silicone seal edge and skin.
 

Compatible Filters & Accessories

 

Accessory Type

Configuration

Protection Scope

Particulate Filter Disc

Round Pad Element

Solid and liquid non-oily airborne particles

Encapsulated Filter Box

Hard Case Cartridge

High-concentration particulate matter in high-moisture settings

Filter Adapter Cap

Plastic Retainer

Secures pre-filter pads over base filter elements

Cotton Pre-Filter

Non-Woven Pad

Captures coarse dust to extend main filter service life

Replacement Strap Kit

Webbing with Buckles

Renewal harness assembly for routine mask maintenance

 

Use & Maintenance

Pre-Operation Check

  • Inspect facepiece seal for surface defects, dirt accumulation, or elasticity loss.
  • Verify the exhalation valve disc rests flat against the valve seat.
  • Confirm both bayonet filter mounts are clean and free from mechanical wear.

Cleaning Protocol

  • Remove filter cartridges, exhalation valve cover, and head straps before washing.
  • Clean the silicone mask body using warm water under 50°C with mild neutral soap.
  • Rinse thoroughly with clear water and air dry away from direct heat or radiant sunlight.

Storage Requirements

  • Store in clean storage containers away from high dust, direct sunlight, and reactive chemical fumes.
  • Ambient storage conditions: Temperature between -10°C and +30°C, relative humidity under 80%.

 

Our Certificates

 

product-1-1

 

OEM/ODM & Supply Information

 

Operational Parameter

Specification

Customization Scope

Custom mask colors, custom strap branding, custom inner box artwork, multi-language manuals

Minimum Order Quantity

1,000 units for standard configuration; 3,000 units for custom colorways

Packaging Configuration

1 unit per individual box, 20 boxes per shipping carton (Carton: 54 cm × 38 cm × 42 cm, Gross Weight: 7.2 kg)

Daily Production Output

15,000 units across automated production lines

Production Lead Time

15 to 20 days for standard orders; 25 to 30 days for customized orders

Dispatch Ports

Xiamen / Shenzhen / Shanghai

Payment Terms

T/T, L/C at sight

 

FAQ

 

Q: How does a dual-filter mask lower breathing resistance compared to single-filter models?

A: By directing incoming air through two side-by-side filter ports, total surface area for airflow doubles. This halves the airflow speed passing through each filter channel, reducing inhalation resistance by 30% to 40% and lowering breathing strain during heavy physical exertion.

Q: What is the typical service life of the facepiece body and filter elements?

A: The silicone mask body lasts 2 to 3 years under regular maintenance and proper storage. Filter elements need replacement when inhalation resistance increases noticeably during use or when physical particle loading shows on the filter surfaces.

Q: Can the mask body withstand daily washing and decontamination?

A: Yes, liquid silicone rubber resists moisture, washing cycles, and mild soap detergents without losing structural elasticity. Ensure filter elements are removed prior to washing and allow full air drying before reassembly.

Q: What options are supported for private label orders?

A: Custom manufacturing options cover custom silicone body colors, custom logo marking on strap buckles, custom retail packaging layouts, multi-language user guides, and specialized shipping carton prints.

 

Hot Tags: dual-filter particulate respirator, China dual-filter particulate respirator manufacturers, suppliers, factory

Send Inquiry
ZK-BEST(XIAMEN) ENVIRONMENT SCIENCE & TECHNOLOGY CO.,LTD
We are able to perform R&D for different customers with variant requirement.
contact us