High-Efficiency Particulate Respirator

High-Efficiency Particulate Respirator
Product Introduction:
The High-Efficiency Particulate Respirator provides certified respiratory protection against toxic solid particles, aerosolized liquids, welding fumes, and fine particulate matter down to 0.3 microns.
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Description
Technical Parameters

The High-Efficiency Particulate Respirator provides certified respiratory protection against toxic solid particles, aerosolized liquids, welding fumes, and fine particulate matter down to 0.3 microns.

 

Key Features

01/

99.95% Filtration Efficiency
Captures fine dust, metal fumes, and airborne solid particles down to 0.3 microns.

02/

Liquid Silicone Face Seal
Hypoallergenic elastomer provides an airtight facial seal to prevent air leakage during prolonged work shifts.

03/

Dual Bayonet Connection
Quick-lock twist mechanism ensures fast and secure attachment of replacement filter cartridges.

04/

Downward Exhalation Valve
Directs exhaled heat and moisture downward to reduce internal humidity and prevent safety eyewear fogging.

05/

4-Point Head Harness
Distributes weight evenly across the crown of the head to maintain secure positioning during heavy manual labor.

Design & Components

Facepiece Body

Sculpted from medical-grade liquid silicone rubber to accommodate diverse facial profiles.

Filter Ports

Reinforced polymer bayonet fittings featuring dual-gasket seating.

Exhalation Valve

Silicone diaphragm housed in a protected downward-facing port.

Inhalation Membranes

Twin thin-membrane silicone valves positioned behind each filter inlet.

Head Harness

Woven elastane straps paired with quick-release neck buckles.

 

Technical Specifications

 

Parameter

Specification

Test Standard / Condition

Mask Body Material

Liquid Silicone Rubber (LSR)

Hypoallergenic, Latex-Free

Filtration Efficiency

≥99.95% (P3 Grade)

NaCl & Paraffin Aerosols @ 95 L/min

Total Inward Leakage

< 2%

Tested per EN 140

Inhalation Resistance

≤ 30 Pa @ 30 L/min; ≤ 100 Pa @ 95 L/min

Continuous airflow

Exhalation Resistance

≤ 120 Pa @ 160 L/min

Continuous airflow

Connection Interface

Dual Bayonet Fitting

Twist-lock mechanism

Weight

135 g

Facepiece only

 

Applications & Limitations

 

Applications

  • Welding & Metal Fabrication: Protection against zinc oxide fumes, iron dust, and heavy metal smoke.
  • Construction & Demolition: Filtration of crystalline silica dust, stone cutting debris, and concrete grinding particulates.
  • Mining & Mineral Processing: Shielding against coal dust, quartz particles, and dry industrial mineral powders.
  • Facility Maintenance: Handling fiberglass, insulation wool, and non-volatile dust environments.

Limitations

  • Do not use in atmospheres containing less than 19.5% oxygen.
  • Unsuitable for organic vapors, acid gases, or volatile chemical solvents unless attached with combination gas/particulate filter cartridges.
 

Compatible Filters & Accessories

 

P3 Particulate Filter Cartridges: Encapsulated filter discs for solid and liquid aerosol capture.
P100 Filter Discs: Lightweight exposed filter pads designed for restricted working spaces.
Pre-Filter Cotton Pads: Outer disposable pre-filters to capture coarse debris and extend main filter lifespan.
Combination Gas & Dust Cartridges: Dual-purpose filters for simultaneous chemical vapor and particulate defense.
Replacement Strap Assemblies: Spare head harness and buckle sets for scheduled maintenance.

 

Use & Maintenance

 

Fitting & Seal Check: Position mask over the nose and mouth, pull the harness over the head crown, and latch the neck strap. Conduct positive and negative pressure seal checks prior to entering contaminated zones.


Cleaning & Sanitizing: Remove filter cartridges before washing. Submerge the facepiece in warm water below 50°C using neutral soap, rinse thoroughly under clean running water, and air dry in a clean environment.


Storage Conditions: Store in a cool, dry location away from direct sunlight, grease, and chemical solvent vapors.


Filter Replacement: Replace filter cartridges immediately when breathing resistance increases noticeably or when the filter media shows physical damage.

 

Certificates

 

product-1-1

 

OEM/ODM & Supply Information

 

Supply Parameter

Details

Customization Options

Mask color matching, pad-printed logos, custom strap weaving, and tailored carton packaging

Minimum Order Quantity

1,000 units (Standard packaging); 3,000 units (Custom branding)

Standard Packaging

1 Piece per Box, 30 Boxes per Master Carton; Dimensions: 58 × 42 × 36 cm; Gross Weight: 8.5 kg

Daily Production Capacity

20,000 units across automated assembly and testing lines

Production Lead Time

15–20 calendar days for standard orders; 25–30 calendar days for customized OEM production

Sample Availability

Free evaluation samples available for laboratory testing and quality verification

 

FAQ

 

Q: What is the main advantage of choosing a reusable elastomeric respirator over disposable masks?

A: Reusable respirators achieve a superior facial seal with lower inward leakage rates (<2% versus <8% for disposable options). Replacing only the filter cartridges reduces ongoing consumable costs and decreases solid waste generation.

Q: What technical standards do these particulate filters comply with?

A: Filters are tested in accordance with EN 143:2000+A1:2006 for P3 R classification, delivering filtration performance of ≥99.95% against solid dusts and liquid-based aerosols.

Q: Can the facepiece be cleaned and sanitized repeatedly?

A: Yes, liquid silicone rubber withstands repeated washing with warm water and neutral detergents without hardening, cracking, or losing seal flexibility.

Q: What customization options are available for private label and OEM partners?

A: Available options include custom mask body colors, pad-printed brand logos on filter housings, custom printed cartons, and altered head harness configurations.

Q: How is batch quality verified prior to shipment?

A: Each production lot undergoes automated filter penetration tests using sodium chloride and oil aerosol testing equipment, alongside exhalation valve leak checks. A batch certificate of analysis is supplied with every shipment.

 

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