Product Overview & OEM/ODM Capabilities
The 6001 organic vapor cartridge (Model 5103) is a dual-purpose gas filter designed for use with bayonet-mount half mask respirators. Classified as A1E1 under EN14387:2021, it provides protection against organic vapors with a boiling point >65°C and specific acidic gases. The cartridge utilizes a high-surface-area activated carbon composite to adsorb hazardous vapors, preventing inhalation exposure in industrial environments such as chemical handling, painting, and pharmaceutical manufacturing.
ZKBESTA operates as an ISO9001 certified manufacturer, offering full OEM/ODM services for global distributors. Customization includes silk-screen logo printing (MOQ 500 sets), custom foil bag design, and master carton branding. All production batches undergo strict quality control per AQL 2.5 standards, with full traceability documentation and CE technical files available for NANDO database verification.
Material & Technical Specifications
The following table details the engineering parameters of the 6001 cartridge against EN14387 minimum requirements.
|
Parameter |
Test Standard |
ZKBESTA Value |
EN Minimum Requirement |
|
Gas Filter Class |
EN14387:2021 |
A1E1 |
A1 (Organic), E1 (Acidic) |
|
Breakthrough Time |
EN14387:2021 |
>60 min (A1) |
>60 min (A1 class) |
|
Breathing Resistance |
EN14387:2021 |
< 50 Pa @ 95 L/min |
< 70 Pa @ 95 L/min |
|
Connection Type |
EN148-1 |
Bayonet Mount |
Standard bayonet fitting |
|
Weight (per pair) |
Internal QC |
240g ±10g |
N/A |
|
Shelf Life |
Internal QC |
5 years (sealed) |
N/A |
|
Storage Humidity |
EN14387 Pre-conditioning |
< 70% RH |
< 85% RH (test condition) |
Quality Control & Certification Compliance
Every batch of 6001 organic vapor cartridges undergoes rigorous pre-shipment inspection to ensure compliance with EN14387:2021 and EU Regulation 2016/425. Quality control protocols include:
- Batch Traceability: Each carton is labeled with batch number, manufacturing date, and expiry date for full lot tracking.
- Pre-conditioning Tests: Cartridges are subjected to temperature cycling (-30°C to +70°C) and humidity conditioning (70% RH) before breakthrough testing to simulate extreme storage conditions.
- CE Verification: The CE marking is applied only after successful Type Examination by a Notified Body. Certificate numbers are verifiable in the EU NANDO database.
- Factory Audits: ZKBESTA maintains ISO9001:2015 and ISO14001:2015 certifications, with annual surveillance audits covering production line QC, raw material inspection, and final product testing.
Industrial Application & Hazard Matching
The A1E1 classification makes the 6001 cartridge suitable for environments with low concentrations (≤1000 ppm or 10x OEL) of the following contaminants:
Organic Vapors (A1): Solvents (acetone, benzene, toluene, xylene), paint thinners, gasoline vapors, and printing inks. Common in automotive refinishing, chemical laboratories, and furniture manufacturing.
Acidic Gases (E1): Sulfur dioxide (SO2), hydrogen chloride (HCl), and chlorine gas. Applicable in electroplating, battery manufacturing, and water treatment facilities.
Pharmaceutical Production: Protection against organic solvent vapors during drug synthesis and tablet coating processes.
Petrochemical Industry: Maintenance work involving low-level hydrocarbon vapor exposure in refineries and storage terminals.
Note: This cartridge does not protect against particulates. For combined vapor and particulate hazards, a pre-filter (P3) must be attached.
FAQ
Q: Is the 6001 cartridge compatible with 3M 6000/7500 series half masks?
A: Yes. The 6001 uses a standard bayonet mount per EN148-1, making it compatible with most EN140-certified half masks including 3M 6000/7500 series. Send your mask model for fit test verification.
Q: What is the MOQ for custom logo printing on cartridges and foil bags?
A: MOQ is 500 sets for silk-screen logo on cartridge body and custom printed foil bags. Lead time is 20 days after artwork approval. FOB Xiamen.
Q: How does humidity affect the shelf life of unused organic vapor cartridges?
A: High humidity (>70% RH) reduces activated carbon adsorption capacity. Store sealed cartridges at 10-25°C, <70% RH. Shelf life is 5 years if packaging remains intact.
Request Bulk Pricing & Technical File
Submit your project PPE specification sheet to receive a tiered bulk pricing quote, CE technical file, and pre-production samples within 24 hours.
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