Lightweight Single-Filter Respirator

Lightweight Single-Filter Respirator
Product Introduction:
The Lightweight Single-Filter Respirator provides dependable respiratory protection using an 85-gram medical-grade TPE facepiece engineered to reduce facial pressure and worker fatigue during long operational shifts while maintaining standard bayonet cartridge compatibility.
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Description
Technical Parameters

The Lightweight Single-Filter Respirator provides dependable respiratory protection using an 85-gram medical-grade TPE facepiece engineered to reduce facial pressure and worker fatigue during long operational shifts while maintaining standard bayonet cartridge compatibility.

 

Key Features

 

01/

85g Ultra-Light Body: Minimizes neck strain during prolonged wearing.

02/

Low Breathing Resistance: Integrated silicone exhalation valve accelerates heat and moisture dissipation.

03/

Ergonomic TPE Seal: Hypoallergenic thermoplastic elastomer conforms smoothly to various facial contours.

04/

Four-Point Head Harness: Adjustable elastic cradle balances weight distribution to prevent slippage.

05/

Standardized Cartridge Interface: Tool-free bayonet connection ensures fast and secure filter locking.

Design & Components

 

Component

Material

Function / Structural Detail

Face Seal

Liquid TPE

Soft inner lip profile creates an airtight seal with minimal clamping pressure.

Filter Dock

Reinforced Polypropylene

Single bayonet mount engineered for quick alignment and leak-tight twist locking.

Exhalation Valve

Silicone Leaf & ABS Housing

Downward exhalation airflow prevents fogging on protective eye visors.

Inhalation Valve

Silicone Membrane

Prevents backflow of exhaled moisture into the active filter media.

Head Harness

Polyester-Elastane Straps & PP Crown

Four-point tension adjustment distributes mask weight evenly across the head.

 

Technical Specifications

 

Parameter

Specification

Test Standard

Facepiece Weight

85 g ± 3 g

ISO 23529

Connection Type

Standard Bayonet

EN 140:1998

Total Inward Leakage

< 2.0%

EN 140:1998

Inhalation Resistance

≤ 15 Pa (at 30 L/min)

≤ 50 Pa (at 95 L/min)

EN 140:1998

Exhalation Resistance

≤ 150 Pa (at 160 L/min)

EN 140:1998

CO2 Content of Inhaled Air

≤ 0.8%

EN 140:1998

Field of Vision

Total Field > 75%

Binocular Field > 60%

EN 140:1998

 

Applications & Limitations

Recommended Applications

  • Surface Preparation & Painting: Solvent handling, liquid spraying, and automotive refinishing.
  • Metalworking & Fabrication: Welding, grinding, cutting, and deburring operations.
  • Woodworking & Construction: Sanding, cutting, masonry dust, and drywall installation.
  • Chemical Processing: Material batching, mixing, and general maintenance in low-concentration organic vapor zones.
 

Operating Limitations

  • Air oxygen concentration must be at or above 19.5%.
  • Unsuitable for atmospheres with immediate atmospheric risks.
  •  

Compatible Filters & Accessories

 

Item Type

Model / Rating

Protection Target

Connection

Particulate Filter

P3 R

High-efficiency filtration against toxic dusts, mist, and fumes

Bayonet

Gas & Vapor Cartridge

A1

Organic gases and vapors with boiling point above 65°C

Bayonet

Combined Filter

A1P3 R

Organic vapors, solid particulates, and liquid aerosols

Bayonet

Filter Retainer

Cover 501

Secures particle pre-filters over gas cartridges

Snap-fit

Pre-Filter Pad

P1 / P2

Captures coarse dust to extend cartridge service life

Snap-fit Pad

 

Use & Maintenance

 

Pre-Use Inspection

1.Inspect the facepiece body for tears, cracks, or deformation.
2.Verify that silicone inhalation and exhalation valves sit flat inside housings.
3.Check elastic head straps for loss of elasticity.

Donning & User Seal Check

1.Place the mask over mouth and nose, then position the crown strap over the head.
2.Hook lower straps behind the neck and pull harness ends for a snug fit.
3.Negative Pressure Seal Check: Cover cartridge inlet with palm, inhale gently, and hold breath for 5 seconds. The facepiece should collapse inward slightly.
4.Positive Pressure Seal Check: Cover exhalation valve outlet with palm and exhale gently. The facepiece should expand outward slightly without perimeter air leaks.

Cleaning & Storage

1.Remove cartridges and valves prior to washing.
2.Clean facepiece in warm water below 40°C with neutral detergent.
3.Air dry away from direct sunlight.
4.Store in an airtight container in a dry environment.

 

Our Certificates

 

product-1-1

 

Supply Information

 

Parameter

Specification

Monthly Capacity

120,000 units

Minimum Order Quantity

Neutral Packaging: 500 units

Custom Color / Logo: 2,000 units

Customization Options

Body color molding, laser logo marking, custom user manual, custom packaging box

Packaging Specification

1 unit per sealed bag; 20 units per inner box; 100 units per master carton

Carton Size: 58 cm x 38 cm x 42 cm

Gross Weight: 11.5 kg per carton

Sample Lead Time

Standard sample: 2–3 working days

Customized color/logo sample: 7–10 working days

Production Lead Time

20–25 days for container volume orders

Shipping Terms

FOB, CFR, CIF, DDP

Payment Terms

T/T, L/C at sight

 

FAQ

 

Q: How does the weight of this respirator compare to dual-filter models?

A: At 85 grams, this single-filter facepiece reduces total weight by 30% to 40% compared to dual-cartridge models, lowering neck tension during extended work periods.

Q: Is the TPE material suitable for workers with sensitive skin?

A: The facepiece uses medical-grade Thermoplastic Elastomer that is latex-free and silicone-free, minimizing skin reactions during prolonged contact.

Q: Are custom color facepieces and brand logo printing available?

A: Custom pantone color matching for plastic frames and laser or pad printing for logos on valve covers are available under standard production terms.

Q: What is the recommended replacement schedule for the facepiece and valves?

A: The TPE body maintains functional integrity for 12 to 24 months under standard industrial cleaning routines. Silicone valves require monthly inspection and replacement if curling or stiffness appears.

Q: How is seal performance verified before shipment?

A: Production batches undergo breathing resistance evaluation, inward leakage testing, and valve seating checks in alignment with ISO 9001 protocols and EN 140 testing methods.

 

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