Reusable Silicone Respirator

Reusable Silicone Respirator
Product Introduction:
The Reusable Silicone Respirator integrates a high-purity liquid silicone rubber face seal with a dual-bayonet cartridge mount and a down-discharge exhalation valve structure.
Send Inquiry
Description
Technical Parameters

The Reusable Silicone Respirator integrates a high-purity liquid silicone rubber face seal with a dual-bayonet cartridge mount and a down-discharge exhalation valve structure. Engineered for hazardous industrial environments, this half-mask facepiece maintains resilient structural sealing under thermal fluctuations while minimizing breathing resistance. When equipped with standard gas cartridges or particulate filter discs, it provides reliable protection against organic vapors, acid gases, and toxic airborne particulates.

 

Key Features

 

Liquid Silicone Face Seal: Adapts to varied facial contours to form an airtight seal without causing skin irritation or pressure marks during extended shifts.


Dual Bayonet Cartridge Locking: Allows quick-turn installation of twin filter cartridges while balancing weight distribution across the facepiece.


Downward Exhalation Valve: Directs warm, moist exhaled air downward to prevent safety glasses and face shields from fogging.


Four-Point Adjustable Harness: Distributes tension evenly over the head crown using high-elasticity braided straps and quick-release buckles.


Thermal and Chemical Resilience: Resists deformation, stiffening, and chemical degradation within operating environments from -10°C to +50°C.


Fully Demountable Structure: Permits fast disassembly of valve diaphragms, strap buckles, and cartridge bases for deep cleaning and maintenance.

 

Design & Components

01/

Silicone Facepiece Seal: Molded from 100% liquid silicone rubber to deliver high elasticity, chemical resistance, and skin comfort.

02/

Dual Bayonet Mounts: Twin structural ports designed to accept standard bayonet-style filter cartridges and retainers.

03/

Exhalation Valve Chamber: Central lower valve house housing a silicone diaphragm that seals instantly during inhalation to stop inward leakage.

04/

Inhalation Valve Diaphragms: Thin silicone internal flaps mounted behind each bayonet port to prevent exhaled moisture from entering the cartridges.

05/

Head Harness and Cradle: Braided elastic head straps paired with a contoured crown piece for comfortable weight distribution.

06/

Tension Buckles: Heavy-duty plastic latch buckles configured for rapid adjustment and removal.

Technical Specifications

 

Parameter

Specification / Value

Product Name

Reusable Silicone Respirator

Standard Compliance

EN 140:1998 / CE Certified

Facepiece Material

Liquid Silicone Rubber (LSR)

Connection Type

Standard Twin Bayonet Mount

Inhalation Resistance

≤ 50 Pa (at 30 L/min) / ≤ 150 Pa (at 95 L/min)

Exhalation Resistance

≤ 160 Pa (at 160 L/min)

Inward Leakage Rate

< 2%

Mask Weight

135 g

Temperature Resistance

-10°C to +50°C

 

Applications & Limitations

 

Industrial Applications

  • Spray Painting & Refinishing: Shields breath against organic solvent vapors, enamel mists, and polyurethane coatings when paired with organic vapor cartridges and particulate pre-filters.
  • Chemical Handling & Mixing: Protects operators against airborne acid gases, organic solvents, and volatile liquid spray during transfer operations.
  • Welding, Grinding & Metal Cutting: Filters toxic metal fumes, iron oxides, and airborne particulate hazards when equipped with high-efficiency particulate filter discs.
  • Woodworking & Construction: Blocks fine crystalline silica, concrete dust, and hardwood sawdust generated by high-speed cutting tools.

 

Usage Limitations

  • Do not use in atmospheres where oxygen concentration is below 19.5%.
  • Do not use in confined spaces or environments immediately dangerous to life or health.
  • Do not use for protection against gases or vapors without adequate warning properties such as odor or taste.
  • Facial hair, including beards and long stubble, breaks the silicone facial seal and compromises respiratory protection.

 

Compatible Filters & Accessories

 

Model / Category

Filter Type

Primary Protection Scope

A1 / A2 Cartridge

Gas Filter

Organic gases and vapors with boiling point > 65°C

ABEK1 Cartridge

Multi-Gas Filter

Organic vapors, inorganic gases, acid gases, and ammonia derivatives

P3 R Filter Disc

Particulate Filter

High-toxicity fine dusts, metal fumes, oil and water aerosols

Pre-Filter Pad

Non-Woven Pad

Captures coarse dust and liquid spray to extend main cartridge life

Filter Retainer

Plastic Cap

Holds particulate pre-filter pads securely over gas cartridges

Valve Diaphragms

Silicone Flaps

Replacement diaphragms for inhalation and exhalation assembly maintenance

 

Use & Maintenance

 

User Seal Checking

  • Negative Pressure Test: Cover both filter cartridge inlets with palms, inhale gently, and hold breath for 10 seconds. The facepiece should collapse slightly inward toward the face with no air leaking around the perimeter.
  • Positive Pressure Test: Cover the exhalation valve housing cover with palm and exhale gently. The facepiece should bulge slightly outward without air escaping at the seal edge.

 

Cleaning and Sanitizing

  • Remove filter cartridges, harness straps, and valve diaphragms from the silicone body.
  • Wash the silicone facepiece in warm water below 50°C using neutral detergent and a soft brush.
  • Rinse all components thoroughly under clean running water to remove soap residue.
  • Air dry in a clean, shaded area away from direct heat and direct sunlight.

 

Inspection and Replacement

  • Inspect silicone diaphragms before each shift for tears, warping, or residue accumulation. Replace damaged parts immediately.
  • Replace filter cartridges when chemical odor or taste is detected inside the mask, or when breathing resistance increases due to dust accumulation.

 

Quality Assurance & Factory Certification

 

Production operates under certified quality management systems and European standards. Every manufacturing batch undergoes automated inward leakage testing, breathing resistance measurement, and material elasticity checks prior to packaging.

 

product-1-1

 

OEM/ODM & Supply Information

 

Service Parameter

Commercial Terms & Details

Minimum Order Quantity (MOQ)

Standard packaging: 1,000 units; Custom logo/color: 3,000 units

OEM Customization

Laser-etched logo on filter housing, custom strap printing, customized box artwork

Standard Packaging

1 unit per sealed bag, 1 unit per inner box, 20 boxes per outer shipping carton

Carton Dimensions & Weight

58 cm x 42 cm x 36 cm; Gross weight: 8.5 kg

Production Lead Time

Standard inventory: 7-10 days; Bulk production / Custom OEM: 25-35 days

Sample Availability

Samples dispatched within 3-5 business days for fit testing and evaluation

Shipping Terms

FOB, EXW, CIF, DDP supported

 

FAQ

 

Q: What are the material advantages of liquid silicone over TPE for mask construction?

A: Liquid silicone rubber maintains flexibility, tensile strength, and facial seal integrity across a broader temperature range than TPE. It resists compression set during long storage and does not harden or degrade when exposed to sweat or facial oils.

Q: Is the bayonet connection system compatible with standard twin filters?

A: Yes, the dual bayonet mount uses standard connection dimensions. It allows simple quarter-turn locking with standard twin-filter gas cartridges and particulate filter holders.

Q: What is the expected service life of the silicone facepiece body?

A: Under daily industrial wear and regular cleaning, the silicone facepiece body lasts 1 to 3 years. Replacing worn valve diaphragms and head straps as needed prolongs the service life of the main mask body.

Q: What quality control procedures are conducted during production?

A: Each batch undergoes dimensional inspection, strap tension testing, exhalation valve leak testing, and automated breathing resistance checks on flow test benches.

Q: What custom branding options are available for volume orders?

A: Custom branding options include laser logo etching on the plastic filter mount, custom color matching for the silicone seal, branded head strap weaving, and customized retail or industrial packaging.

 

Hot Tags: reusable silicone respirator, China reusable silicone respirator manufacturers, suppliers, factory, Bayonet Mount Respirator, Full Face Respirator for Laboratory Chemical Protection, Low Breathing Resistance Respirator, ODM Reusable Respirators, Organic Vapor Half Mask Respirator, Silicone Full Face Respirator

Send Inquiry
ZK-BEST(XIAMEN) ENVIRONMENT SCIENCE & TECHNOLOGY CO.,LTD
We are able to perform R&D for different customers with variant requirement.
contact us