Reusable Bayonet-Filter Respirator

Reusable Bayonet-Filter Respirator
Product Introduction:
The Reusable Bayonet-Filter Respirator incorporates a quarter-turn dual-bayonet latch mechanism that secures cartridges onto a hypoallergenic silicone seating edge, establishing an air-tight seal across diverse facial profiles.
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Description
Technical Parameters

The Reusable Bayonet-Filter Respirator incorporates a quarter-turn dual-bayonet latch mechanism that secures cartridges onto a hypoallergenic silicone seating edge, establishing an air-tight seal across diverse facial profiles. A downward-facing exhalation valve channels warm moisture away from upper face guards, while balanced lateral filter placement maintains an unobstructed line of sight during continuous precision industrial tasks.

 

Key Features

01/

Quarter-Turn Locking: Bayonet ports lock filter cartridges into place with a 90-degree twist to prevent air leakage.

02/

Balanced Weight Distribution: Side-mounted dual cartridges spread structural mass evenly across the face to reduce neck strain.

03/

Downward Air Discharge: One-way silicone valve expels exhaled heat downward, keeping protective visors fog-free.

04/

Contour-Sealing Rim: Molded inner contact flange maintains a steady seal during head movement and facial expression shifts.

05/

Four-Point Harness: Adjustable suspension strap setup allows quick lowering around the neck without disturbing headwear.

Design & Components

 

Facepiece: Injection-molded liquid silicone rubber or thermoplastic elastomer body. Resistant to skin oils, sweat, and broad ambient temperatures ranging from minus ten to fifty-five degrees Celsius.


Bayonet Lock Flanges: Molded resin connection rings equipped with internal elastic O-rings, accommodating standard bayonet-style filter cartridges.


Exhalation Valve Assembly: Flat silicone valve disc mounted on a horizontal grid seat, covered by a high-impact outer guard that redirects airflow downward.


Inhalation Valve Discs: Thin silicone membranes positioned within each side connection port to block moisture migration back into installed filters.


Head Crown Assembly: Polypropylene top cradle connected to four high-stretch elastic woven straps with quick-adjust tension clips.

 

Technical Specifications

 

Parameter

Value

Test Condition / Standard

Mask Standard Compliance

EN 140:1998

EU Personal Protective Equipment Directive

Inward Leakage Rate

Less than 2%

Total inward mask seal leakage

Inhalation Resistance (30 L/min)

0.20 mbar maximum

Standard continuous air velocity

Inhalation Resistance (95 L/min)

0.80 mbar maximum

High-volume air velocity test

Exhalation Resistance (160 L/min)

1.60 mbar maximum

Exhalation flow resistance limit

Facepiece Mass

115 grams

Bare mask excluding filters

Carbon Dioxide Clearance

0.8% maximum by volume

Dead space air recirculation

 

Applications & Limitations

Suitable Applications

  • Surface Coating & Spraying: Filtering organic solvent fumes and atomized fine paint mists.
  • Metal Processing: Defense against welding fumes, grinding dust, and airborne fine metal particles.
  • Chemical Processing: Protection against hazardous gas vapors during fluid transfer and vessel cleaning.
  • Precision Woodworking: Intercepting fine airborne wood dust and fiber particles during cutting or sanding.
  •  

Usage Limitations

  • Do not operate in atmospheres containing less than nineteen point five percent oxygen content.
  • Do not utilize in confined areas where contaminant concentrations remain unknown or immediately perilous.
  • Do not alter the structural bayonet locking ports or valve mounting surfaces.
 

Compatible Filters & Accessories

 

Item Code

Type

Target Environment

A1-Bayonet

Gas Cartridge

Organic vapors, solvents, paints, adhesives

ABEK1-Bayonet

Combination Cartridge

Organic, inorganic, acid gases, and ammonia

P3R-Bayonet

Particulate Filter

Solid particles, toxic dusts, metal fumes, water aerosols

5911-Adapter

Retainer Ring

Secures pre-filter pads over primary gas cartridges

V-Disc-01

Silicone Membrane

Replacement silicone disc for exhalation valve seat

 

Use & Maintenance

Pre-Use Assembly & Check

1.Check mask body for tears, scratches, or dirt around the inner sealing flange.
2.Align cartridge bayonet notches with mask side ports, push inward, and rotate clockwise ninety degrees until fully locked.
3.Perform a positive pressure test by blocking the outer valve exit with a palm and exhaling gently to verify seal expansion.

 

Cleaning & Storage

1.Detach filter cartridges, harness bands, and valve discs before immersion.
2.Wash the elastomeric mask body in warm water under forty degrees Celsius using neutral soap, rinsing thoroughly.
3.Air-dry completely away from direct sunlight, high heat, and chemical storage areas.

 

Quality Assurance & Factory Certification

 

Manufacturing workflows, raw material controls, and finished assembly lines comply with European health and safety regulations.

 

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Supply Information

Customization Options: Facepiece color matching, custom branding laser markings on the mask body, custom outer box artwork, and multi-language instruction sheets.
Minimum Order Quantity:

  • Standard Neutral Packaging: 1,000 units
  • Customized Color/Packaging: 3,000 units
 

Production Lead Time: 20 to 25 days for standard bulk orders upon order confirmation.
Carton Packaging Details: 1 unit per sealed bag, 1 unit per inner box, 30 boxes per outer carton (Carton Dimensions: 58 cm x 38 cm x 42 cm; Gross Weight: 6.8 kg).
Factory Testing Standard: 100% inline pressure tightness verification on exhalation valve seats during final assembly.

 

FAQ

 

Q: How do users determine when to replace the reusable mask body versus the filter cartridges?

A: The silicone or thermoplastic elastomeric mask body is engineered for long-term service spanning twelve to twenty-four months with routine cleaning. Filter cartridges must be replaced whenever breathing resistance increases noticeably or when chemical odor is detected inside the mask.

Q: What options exist for adjusting the softness of the face seal?

A: Material hardness can be adjusted during injection molding to meet specific requirements, typically between Shore A forty and Shore A sixty, balancing seal flexibility with structural durability.

Q: How are masks protected against seal distortion during long sea freight shipments?

A: Each mask unit includes an internal plastic support ring fitted inside the facial seal area before sealing in polybags. Reinforced five-ply corrugated master cartons prevent crush deformation under high stacking weight.

Q: Are the raw polymers tested for chemical safety compliance?

A: All elastomeric compounds, valve materials, and resin components undergo laboratory screening to ensure complete compliance with European chemical restrictions and safety directives.

 

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