Organic Vapor And Particulate Combination Respirator

Organic Vapor And Particulate Combination Respirator
Product Introduction:
The Organic Vapor and Particulate Combination Respirator provides integrated dual-stage respiratory defense by combining an active carbon absorption bed with a particulate pre-filter.
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Description
Technical Parameters

The Organic Vapor and Particulate Combination Respirator provides integrated dual-stage respiratory defense by combining an active carbon absorption bed with a particulate pre-filter. Built with a medical-grade liquid silicone facepiece and low-resistance breathing valves, this mask seals tightly against contaminants during solvent handling, paint spraying, and chemical mixing. The standardized bayonet connection allows fast cartridge swaps, maintaining stable inward seal integrity across varying facial contours.

 

Key Features

 

Dual-Stage Contaminant Filtration: Captures volatile organic vapors with boiling points above 65 degrees Celsius while trapping oil and non-oil based airborne particles.


Medical-Grade Liquid Silicone Body: Non-allergenic elastomeric face seal maintains elasticity and dimensional stability between -10 degrees Celsius and +50 degrees Celsius.


Downward Exhalation Valve Design: Directs exhaled moisture and carbon dioxide downward to prevent lens fogging and heat accumulation.


Four-Point Tension Harness: Adjustable head cradle balances weight distribution, relieving facial contact pressure during extended wear.


Universal Bayonet Locking Mount: Quarter-turn interface ensures airtight attachment for cartridges and pre-filter retaining caps.

 

Design and Components

01/

Anatomical Face Seal: Flexible sealing lip conforms to jaw and nose contours to stop edge leakage.

02/

Filter Housing: Polypropylene casing loaded with treated coconut shell activated carbon.

03/

Particulate Pre-filter: Electrostatic melt-blown layer positioned upstream to block dust, fumes, and mist.

04/

Silicone Valve Diaphragms: Responsive thin-membrane valves minimizing breathing effort under heavy workloads.

Technical Specifications

 

Parameter / Feature

Specification Details

Testing Standard

Facepiece Material

Liquid Silicone Rubber

ISO 10993 Biocompatibility

Vapor Protection

Organic Vapors

EN 14387 Class 1 and Class 2

Particle Filtration

P2 and P3 Particulate Grades

EN 143

Inhalation Resistance

Maximum 30 Pa at 30 L/min; Maximum 100 Pa at 95 L/min

EN 140

Exhalation Resistance

Maximum 50 Pa at 160 L/min

EN 140

Inward Leakage Rate

Less than 2 percent total inward leakage

EN 140

Interface Type

3-Pin Bayonet Connection

Standard Industrial Spec

Total Assembly Weight

Approximately 360 grams

Gram Scale Measured

 

Applications and Limitations

Recommended Applications

Surface Coating and Refinishing: Spraying solvent-based paints, polyurethane lacquers, and clear coats.
Chemical Batching: Solvent blending, resin processing, adhesive application, and pesticide mixing.
Industrial Maintenance: Degreasing metal parts, tank cleaning, and fiberglass resin lay-up operations.

 

Operational Limitations

  • Do not use in environments where oxygen concentration falls below 19.5 percent.
  • Do not use in immediately dangerous to life or health atmospheres.
  • Does not protect against carbon monoxide, acid gases, or ammonia without swapping to specialized multi-gas cartridges.
 

Compatible Filters and Accessories

 

Item Model

Component Type

Function

Target Medium

CB-OV101

Gas Cartridge

Granular activated carbon bed

Organic vapors, solvents

CB-P3

Particulate Pre-Filter

Electrostatic melt-blown pad

Dusts, mist, fine particulates

CB-501

Filter Retainer

Polypropylene snap cover

Secures pre-filter to cartridge

CB-200

Head Cradle Kit

Replacement harness assembly

Headband renewal

 

Use and Maintenance

Seal Integrity Check

Negative Pressure Test: Block filter inlets with palms and inhale gently. The facepiece must collapse slightly inward and hold vacuum for 10 seconds.
Positive Pressure Test: Cover the exhalation valve cover and exhale gently. The mask must swell slightly without air escaping around the facial seal.

Cleaning and Storage

  • Remove cartridges and pre-filters prior to washing.
  • Wash the facepiece in warm water below 40 degrees Celsius using mild neutral detergent.
  • Air dry in a clean zone away from direct heat or radiant sunlight.
  • Store inside sealed bags to preserve activated carbon capacity when idle.

Replacement Rules

Pre-Filter Pad: Replace when breathing resistance increases noticeably or visible surface clogging occurs.
Chemical Cartridge: Replace immediately upon detecting contaminant taste or odor inside the mask cavity.

 

Our Certificates

 

product-1-1

 

Supply and Customization Information

 

Minimum Order Quantity

1,000 sets for standard configuration; 3,000 sets for customized branding.

Customization Services

Custom facepiece color formulations, strap branding, private-label packaging boxes, and custom cartridge filling density.

Export Packaging

1 set per printed inner box; 20 boxes per outer master carton. Gross Weight: 9.5 kg per carton. Carton Dimensions: 58 cm × 38 cm × 42 cm.

Monthly Production Output

100,000 complete mask assemblies.

Production Lead Time

15 to 20 days for standard orders; 25 to 30 days for customized orders following sample approval.

Shipping Terms

Port of Xiamen, FOB, CIF, and CFR terms supported.

 

FAQ

 

Q: What defines the replacement interval for the combination filter assembly?

A: The particulate pre-filter requires replacement when breathing resistance rises noticeably during inhalation. The organic vapor cartridge must be replaced immediately when chemical odor or taste penetrates the mask seal, or according to scheduled facility safety guidelines.

Q: Can the mask be used without the particulate pre-filter?

A: Yes. The bayonet connection permits the gas cartridge to mount directly to the facepiece. The particulate pre-filter and retainer clip serve as modular additions for environments combining dust and mist hazards with organic vapors.

Q: How does the facepiece material perform against chemical exposure?

A: Liquid silicone rubber maintains high resistance against common organic solvents, oils, and mild acids without cracking or hardening over prolonged contact.

Q: What specific packaging options are available for custom branding?

A: Custom options include localized outer carton printing, custom-printed inner boxes, instruction manuals in specified languages, and private label logos printed directly on the harness components.

Q: How does the head harness design preserve seal stability during movement?

A: The 4-point elastic cradle spreads pull forces evenly across the crown and upper neck. This balance holds mask position during head movement or oral communication without requiring over-tightening.

 

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